Thanks to the assembly and integration of the various components of the systems, Sime-Tek can provide highly customized graders based the specific needs of the customer.
MICRO AND MACRO BREAKAGE DETECTION SYSTEM
Automatic micro and macro breakage detection system, with the option to personalise the tolerated breakage level.
Placed at the beginning of the production line, Sime-Tek accumulators consist of a large steel mesh surface where the eggs are placed and delicately conveyed towards the infeeders.
The infeeders, thanks to special rotating “star” mechanisms (made of composite material) introduce eggs in the candling module, separating them based on the system’s weighing lines (4, 6 or 8 rows).
In high-productivity plants, eggs can be loaded directly from plateaux with the help of special fully automated loaders.
Touch-screens help manage the entire production cycle, providing daily statistics and production data. The installed software, versatile and connectible with any printer, is easy to use and provides real-time monitoring of all the function of the system.
The Sime-Tek integrated weighing system ensures maximum precision in measuring the egg weight.
This is possible thanks to a special weighing process in which the eggs stop for a split second when being weighed, compared to most systems on the market that measure the weight of the eggs when in motion.
Placed on packing lines, LED indicators facilitate the work of operators, providing a clear and immediate indication of the category of eggs (weight) processed on a specific packing line.
A useful tool to prevent production handling errors.
For manual candling operations, Sime-Tek systems rely on a simplified product quality control process where the eggs pass in a special box equipped with under-lighting and a mirror plate inclined at 45¢X.
For semi automatic candling operations, product quality control is carried out by the operator using a special “detector” used to select dirty or broken eggs, leading to their automatic ejection from the production line.
For the disinfection/sterilization of eggs, Sime-Tek systems can be equipped with a special chamber where the eggs are passed under special ultraviolet lamps.
Made of stainless steel and composite materials, the distribution lines guarantee a quick and safe transfer of eggs within the system, without broken products and/or production slowdowns. The components are easily accessible for maintenance.
Manual outputs consist of special steel surfaces (including versions with multiple compartments) located at the end of the line, where non-standard eggs are conveyed (special weights/qualities with respect to standard production).
Sime-Tek packer exits are specifically designed to facilitate a quick yet delicate offload of the packaged product, ergonomic and easily accessible by the end operator.
Sime-Tek denesters are universal and adaptable to any type of packaging or package (plateaux or plastic/wood pulp packaging). The special denester adjusting system facilitates rapid changes to the size and type of packaging, guaranteeing the minimum downtime possible.
In the packing unit entrances, the eggs are moved quickly and safely by a conveyor belt (in large steel mesh), a “reserve” area where the product remains in constant movement and by “soft rotating star-shaped wheels” that manage the continuous load flow.
Our packers represent the unique, recognizable Sime-Tek style. The original moving system for protecting and accompanying the eggs in the packaging has been greatly optimized during the years. The use of pre-stressed steel ensures the packers are more precise and delicate in the treatment of the eggs.
The closing of the cartons is an important step in the processing of eggs, which must be quick and accurate to ensure high productivity. Sime-Tek relies on universal mechanics that ensure compatibility with any kind of packaging.